| RSS Web Feed for Renewable Energy UK |  | REUK Shop | Directory | Bookmark Site | About Us  

Make a Simple Solar Air Heater



Make A Simple Solar Air Heater

Heat a room or outhouse with a solar heater made from recycled aluminium cans

solar | heating
Printer Friendly Version Print Article     

Using the sun to heat water is a very cost effective way to save energy. Typically payback on even the most expensive systems is under ten years, with DIY Solar Water Heaters paying for themselves in just a few months. Similar techniques can be used to make a Solar Space Heater - a device which warms the air inside a room or building.

Solar Garage Heater


Solar garage heater made from recycled aluminium drinks cans

Pictured above is a simple small passive solar heater made from recycled aluminium drinks cans and used to heat a garage. If the building to be heated is well insultated, a solar heater such as this can lift the temperature by a significant number of degrees. A larger heater or a number of similar heaters can be used to heat larger spaces, or to heat smaller spaces to a higher temperature.

Offcuts of 2 x 4 and a sheet of plywood were used to build a box to tightly hold 5 rows of 10 black-painted aluminium drinks cans. The inside of the box was then sealed using caulk to prevent hot air from escaping. Cold air is drawn in from a hole at the bottom of the box, and the heated air emerges from the top passing through a pipe into the garage to be heated. A plexi-glass sheet was glued to the box to let sunlight in but not let the hot air escape.

Click here to find out more about this basic almost free garage heat project. Read on to find out how to make your own solar heater.

Building a Solar Space Heater


Solar air heater schematic
This type of solar space heater works by drawing the air to be heated into the bottom can of a column of cans. The air is then heated inside the cans by the sun's energy and the hot air within them rises upwards (thanks to convection) to be fed into a pipe which re-enters the building to be heated.

Building the Box

First of all make a box out of whatever scrap materials you have to hand. Set the dimensions to that the width of the interior of the box is exactly the same as the width of however many columns of cans you would like to use in your heater.
The height of the box should be the same as however many cans you would like to have in each column plus a few centimeters.

For increased efficiency, you may choose to insulate the box to prevent heat escaping (by conduction) through the plywood. If so, size your box so that the cans and insulation will fit snuggly.

Drilling the Cans

For the air to pass through a column of cans, holes must be drilled into them. Remember that there is already a hole at the top of each can out of which the drink is poured. That just leaves holes at the bottom of each can to be drilled.

In the bottom can of each column a 1/2 to 1 inch hole is drilled in the side. (see image below)

Drill a hole in the side of the bottom can of each column

The rest of the cans in the column have a similiarly sized hole drilled into the bottom. See image below)

Drill holes in the bottom of all of the other cans

Building the Can Columns and Painting

Then the cans of each column are glued together using caulk or silicon adhesive and painted using black paint to help them absorb the sun's energy. Barbecue or fireplace/stove paint is excellent for this as it will not flake off, but any marine grade paint will do a similar job - just make sure it has a totally matt finish.

Cans painted black inside the solar heating box

The inside of the box must also be painted with the same paint before the columns of cans are glued into position using caulk or silicon adhesive. The outside of the box should be treated with preservative, varnish, or paint to help it survive the elements for many years.

Sealing the Solar Heating Box

Ideally the whole unit will be sealed with a sheet of tempered glass - of the type used in car windscreens. This glass is very strong and resilient to heat. However, tempered glass (unless you can find and recycle a sheet) is also very expensive. Therefore plexi-glass (plastic) can be used, but it will degrade far more quickly and become opaque blocking out the sunlight.

A hole at the top of the box acts as the hot air outlet and can be connected to the building/room to be heated using an insulated pipe.

Possible Improvements to the Design


Alternative beer can solar air heater

Pictured above is an alternative design in which the cans are all joined together in a snake. The illustrations shows an array of just 3 x 3 cans for simplicity however hundreds of cans could be joined in this way to make a larger heater.

Air inside this snake would rise much more slowly through the heater (than was the case in the previous design) since it has a much longer path to travel, and it is obstructed from rising straight upwards. Therefore the air can be heated to a much greater temperature.

An example of the type of CPU fan which can be used to drive air through a solar heater

A PV Electric Solar Panel could be used to power a small fan (such as that used to cool the processor in a computer) to drive air through the snake. The final temperature achieved would be lower, but having a large quantity of 30 degree Celcius air entering a room is much better than a much smaller quantity of 50 degree Celcius air.

Solar Heating Links

Instructions on building a similar Beer Can Solar Heater are available on the Squidoo website. An alternative very simple but larger design is detailed on this instructables page: Solar Heater - no cans required.
Article Last Modified: 14:55, 1st May 2007

Comment on this Article

If you have any comments on this article, please email them to neil@reuk.co.uk.


Recommended Related Articles

People who read this article also enjoyed the following articles:

Solar Greenhouse Heat Sink
Find out how to make a solar powered heatsink for your greenhouse
Article Last Modified: 11:32, 24th Jun 2008
solar | general

Build a Concentrated Solar Water Heater
Plans for building a cheap advanced solar water heating system
Article Last Modified: 10:14, 12th Apr 2007
heating | solar | water

Greenhouse Heatsink Connection Diagram
Putting together a solar powered greenhouse heatsink system
Article Last Modified: 10:27, 31st Mar 2009
solar | heating | general

Make a Stirling Engine
Make your own demonstration Stirling Engine
Article Last Modified: 14:37, 17th Apr 2006
education

Simple Solar Water Heating
Make a simple solar water heater with easy to find materials
Article Last Modified: 13:17, 30th Jun 2008
heating | solar | water

DIY Solar Water Heating Prototype
Follow the construction of a successful DIY solar water heating prototype
Article Last Modified: 15:16, 19th Aug 2008
solar | heating | water

Simple Solar Water Preheating System
Use solar power to pre-heat water and reduce electricity/gas consumption
Article Last Modified: 14:47, 7th Oct 2009
solar | heating | water

DIY Solar Water Heating
Build Your Own DIY Solar Water Heating Panel
Article Last Modified: 15:37, 21st Apr 2006
heating | solar

Direct Solar Water Heating System
Find out how to put together a simple and cost effective direct solar water heating system
Article Last Modified: 09:25, 16th Nov 2009
solar | water | heating

Stirling Engine Solar Power
Generate electricity from a solar powered Stirling Engine
Article Last Modified: 13:39, 17th Apr 2006
solar

© 2006-2010 REUK - All Rights Reserved
Page Last Updated on 6th February 2010 at 11:36:54am

Latest
Articles


Feed in Tariff
Find out more about feed in tariffs - the amount you can be paid for exporting renewable electricity to the National Grid
solar
11:36, 6th Feb 2010

LM2940 12V 1A Low Dropout Regulator
Find out how to use an LM2940 to efficiently regulate voltage
electric circuit
09:07, 30th Jan 2010

Amperor 12 Volt LCD TFT Stabiliser
A 12V regulator for use with flat screen televisions and more
shopping
09:03, 30th Jan 2010

Water Two Greywater Diverter Review
The REUK review of the Water Two greywater diverter.
water
14:41, 6th Jan 2010

Wattson Energy Meter
Find out more about the Wattson Energy Meter from DIY Kyoto
shopping
09:37, 5th Jan 2010

Pharox 240V LED Lightbulbs
New 240V LED lightbulbs which can be used in place of standard incandescents
lighting
09:41, 4th Jan 2010

Three Gorges Dam
Learn about the world's largest dam and hydro electric project
hydro
08:49, 4th Jan 2010

Freeloader Pico
Buy the new economical Freeloader Pico solar charger
solar
12:37, 8th Dec 2009



REUK Shop

Popular Items


REUK SUPER TIMER
User programmable 12V powered 10A rated repeating relay timer. 1 second to 99 hours ON and OFF times
£19.99 each.
Complete Circuits



SOLAR PUMP CONTROLLER WITH RELAY
Solar water heating system microprocessor controlled circuit with fitted 10A relay
£25.99 each.
Complete Circuits



12 VOLT 5 WATT SOLAR PANEL
Waterproof 12 Volt 5 Watt Solar Panel with aluminium frame - 290mm x 205mm x 17mm with fitted 5m leads
£33.99 each.
Solar Power



300 WATT POWER INVERTER
Convert 12V DC battery power into 230 AC to power portable televisions, computers, video recorders etc. 300 Watt power rating - peak power 600 Watts
£29.99 each.
Renewable Energy System Parts



CONVERTED PROGRAMMABLE DIGITAL TIMER RELAY
Mains powered programmable timer converted to low voltage with relay board
£21.99 each.
Renewable Energy System Parts



12 VOLT REGULATOR
Supply a fixed 12.0 Volt DC to your devices (up to 1 Amp output)
£4.99 each.
Complete Circuits



MR16 CERAMIC BULB HOLDER
Bulb holder for 12 Volt LED spotlight bulbs
£1.39 each.
Energy Efficient Lighting