Making a Bridge Rectifier
Making A Bridge Rectifier
Find out how to make a bridge rectifier for your wind turbine
electronics | windA
Bridge Rectifier is an essential part of any home made (DIY)
wind turbine generator (or
Water Wheel). A bridge rectifier converts the alternating (AC) current generated into Direct Current (DC) which can be sent to a battery bank.
Low voltage
wind turbine generators
e.g. 12 volts can generate high currents of electricity which will fry small bridge rectifiers - however high current rated three-phase bridge rectifiers are very expensive to buy. Therefore many people build their own three phase bridge rectifier out of readily available parts for under £30 as shown in the top picture of this page (from
OtherPower.com).
Finding the Parts for a Multi-Phase Bridge Rectifier
Pictured above is a 35A rated
Bridge Rectifier (28.5 x 28.5 x 11.5mm) (available from the
REUK shop) with
legs (terminations) of 6.3 x 0.8mm dimension. Wires (10 AWG for these 35 Amp rectifiers) can be soldered on directly, or more easily crimp connectors can be used which are pushed onto the legs of the bridge rectifier and then squeezed with a crimping tool to hold them firm. Bridge rectifiers such as the one illustrated are available from a couple of pounds each, and suitable
crimp connectors for just 20 pence each.
NEW - We are now selling REUK
Three Phase Bridge Rectifier Kits (pictured above) which include all necessary cables with connectors pre-fitted, and can be put together in minutes with the included simple instructions and nothing more than a screwdriver (i.e. no need for a crimping tool, thick wire cutter, and wire stripper etc)
Making a Multi-Phase Bridge Rectifier
Each phase from the
wind turbine is connected to its own bridge rectifier, and then the three bridge rectifiers are connected in parallel to give the end result of a home made three phase bridge rectifier.
Each of the 35A bridge rectifiers is clad in metal to conduct away the large quantities of heat generated. Therefore each bridge rectifier must be attached to a suitable heat sink (the bigger the better) with some heatsink compound used to help dissipate the heat.
Above is a photograph of such a
wind turbine bridge rectifier being built (from Fieldlines.com). The three bridge rectifiers are screwed onto a sheet of aluminium (which will later on be fitted to the heat sink). Each phase from the wind turbine is connected to the two
AC terminals on a bridge rectifier (also often labelled as ~). Later on the postives (+) and negatives (-) are connected in parallel (+ to + to +) and (- to - to -) to provide the output DC voltage.
Bridge Rectifiers for High Power Wind Turbines
If your
wind turbine has a total maximum output current of 25 Amps or more then you may be pushing the limits of 35 Amp bridge rectifiers. Therefore you will either need to put two or more bridge rectifiers in parallel for each phase (a technique which has some problems associated with it), or
make your own bridge rectifier from suitably rated individual diodes.
Diodes are available relatively cheaply rated at up to and over 1000 Volts and at currents over 100 Amps, so a
three phase bridge rectifier made out of (six of) these will be able to cope with much higher currents than three 35 Amp bridge rectifiers ever could.
Article Last Modified: 16:17, 22nd Mar 2007Comment on this Article
If you have any comments on this article, please email them to
neil@reuk.co.uk.
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